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March  2024
font size="2">By Ibrahim Dincer, Calin Zamfirescu, in Advanced Power Generation Systems, 2014

Direct Ammonia Fuel Cell
In DAFCs, ammonia is input at the cathode that reacts electrochemically with hydroxyl (OH−) ions to emit electrons and form nitrogen and water molecules.
From: Ammonia Fuel Cells, 2020

Chapters and Articles
Hydrogen and Fuel Cell Systems

4.4.8 Direct Ammonia Fuel Cells
DAFCs are of the SOFC + type with selected catalysts at the anode where gaseous ammonia is fed as a source of hydrogen. The schematic of a DAFC is shown in Figure 4.33. Ammonia fed at the anode decomposes thermo-catalytically and generates protons that diffuse through the porous electrolyte. Water is formed at the cathode where protons encounter the oxygen. The achievable DAFC efficiency is on the order of SOFC + fueled with hydrogen, i.e., over 55%. The system half-reactions are then given as follows:

Ammonia fuel cells

Ibrahim Dincer, Osamah Siddiqui, in Ammonia Fuel Cells, 2020

4.2 Direct ammonia fuel cells entailing oxygen anion conducting solid oxide electrolyte

The DAFC operating with the transfer of negatively charged oxygen anions have been developed and investigated in the recent past. Ammonia is fed at the anodic side of the electrochemical cell that is maintained at temperatures in the range 500–1000°C. At this high temperature, the ammonia molecules are expected to dissociate internally into constituent hydrogen and nitrogen molecules, which can be depicted by the following equation:

(4.10)NH332H2+12N2

Furthermore, the cathode feed comprises generally pure oxygen or air. The oxygen molecules that enter the cathodic compartment interact electrochemically in the presence of a suitable electro-catalyst and accept electrons to form negatively charged oxygen anions. This half-cell electrochemical interaction at the cathode that is characteristic of such type of DAFC can be expressed as

(4.11)12O2+2eO2

As the oxygen molecules at the cathode and electrolyte interface keep converting to O2 − ions, the negatively charged ions keep migrating through the ceramic electrolyte to reach the anode and electrolyte interfaces. Here, the oxidation reaction or the half-cell anodic reaction of the fuel cell takes place. If all of the ammonia molecules are converted to hydrogen molecules owing to the high cell temperature, the anodic reaction can be expressed as

(4.12)H2+O2H2O+2e

The fuel cell operation for the ammonia-fueled SOFC-O is depicted in Fig. 4.2. As depicted in the figure, the exhaust stream of the anode comprises unreacted ammonia and hydrogen along with the reaction products of nitrogen and water molecules. Also, some studies have suggested that nitrogen oxides may also be formed due to the high temperature and presence of oxygen molecules. Under these conditions, nitrogen molecules can react with oxygen ions to form nitrogen oxides. These are environmentally harmful and their presence in SOFC-O operation raises several concerns about its environmental performance. However, further studies need to be conducted to confirm the presence, ratios, and amounts of nitrogen oxides that are formed during a typical ammonia-fueled SOFC-O. Moreover, the electrons are emitted at the interaction surface of hydrogen atoms and the negatively charged oxygen anions, which travel through an external circuit. This flow of electrons created through an external circuit enables electrons to reach the cathodic side of fuel cell where the oxygen molecules accept electrons and get reduced to negatively charged O2– ions that migrate through the solid oxide electrolyte to reach the anodic side of the cell. Hence, a continuous flow of electrons and ions is generated as a continuous feed of fuel and oxidant is supplied to the cell.

The electrolytes primarily employed in ammonia-fueled SOFC-O comprise yttria-stabilized zirconia (YSZ) and samarium-doped ceria (SDC) materials. A study conducted on an ammonia-fueled SOFC-O showed that power density of 168.1 mW/cm2 can be obtained with the usage of an SDC electrolyte with a thickness of 50 μm. Moreover, the developed cell entailed low-cost nickel material for the anode and a samarium-strontium-cobalt oxide-based cathode. The power density reported was for an operating temperature of 600°C. Nevertheless, the same cell showed better performance when operated with hydrogen fuel providing a maximum power density value that was nearly 23.1 mW/cm2 higher. Also, the performances at other temperatures were studied and increasing operating temperatures were reported to provide higher fuel cell performances [47]. Furthermore, another study utilizing a low-cost nickel anode along with an SDC electrolyte was conducted with direct ammonia feed. The cathodic material was composed of barium-strontium-cobalt-iron oxide-based material. In this cell, however, the electrolyte utilized was five times thinner with a thickness of nearly 10 μm. The output power obtained from the cell per unit cell area was reported to be 1190 mW/cm2. This was obtained when the cell temperature was maintained at 650°C. Also, the power density was found to increase with the utilization of hydrogen fuel. The increase was found to be significant with a value of nearly 682 mW/cm2 [48]. In addition to this, another SDC electrolyte entailing direct ammonia SOFC was tested [49]. They also employed the cost-effective option of using a nickel oxide-based anode with an electrolyte thickness of 24 μm. Also, the cathode utilized in the study was a combination of samarium, strontium, and cobalt oxide materials. The fuel cell performance was not found to be comparatively higher than other cells developed and the power density was found to be nearly 467 mW/cm2 when utilizing an operating temperature of 650°C and assessing at the maximum value. Moreover, other type of solid oxide electrolyte entailing the YSZ material was also investigated for direct ammonia solid oxide fuel cells. Nevertheless, the performance of these fuel cells was comparatively lower than the SDC-based cells. For instance, a power density of 202 mW/cm2 was found when assessed at the maximum value for a direct ammonia-fueled cell entailing an YSZ electrolyte [50]. The thickness of the electrolyte used was 15 μm. The low-cost nickel material was employed for the anodic fuel cell side and a lanthanum-strontium-manganese oxide-based cathodic material was used. The reported fuel cell performance was for an operating temperature of 800°C. Although the electrolyte entailed a considerably less thickness, the fuel cell performance was observed to be significantly low as compared to SDC electrolyte-based cells. In addition to this, another similar study was conducted with the same type of electrolyte entailing double thickness [51]. Also, the anodic material was composed of nickel composition. Moreover, the cathodic material was composed of lanthanum, strontium, and manganese oxide as in the previously described study. However, the power density values obtained in this study were comparatively higher. For instance, a 299 mW/cm2 of power density was reported to be obtained when the cell was operated at 750°C and this value was observed to increase when a higher operating temperature was employed. An increase of nearly 227 mW/cm2 was reported when the operating temperature was increased by 100°C. Another direct ammonia-fueled SOFC with considerably higher electrolyte thickness was conducted [52]. The study also considered an YSZ electrolyte, however, significantly higher thickness of 400 μm was utilized. Nevertheless, nonsophisticated electrode materials were employed. The anode was composed of nickel oxide material and the cathode was composed of silver material. The power density when assessed at the maximum value was found to be 60 mW/cm2. This was reported to be observed when the cell operating temperature was set at 800°C. The low power density obtained in this case can be attributed to the usage of a high-thickness electrolyte. The higher the electrolyte thickness, the higher the resistance to ionic transfer. This further leads to higher amounts of polarization losses as well as irreversibilities. Also, another thick electrolyte entailing direct ammonia SOFC-O was investigated [53]. The YSZ electrolyte utilized was 200 μm thick. Further, nickel entailing anode was utilized in this study as well and the cathodic material was also composed of lanthanum, strontium, and manganese. This study also found low power densities of nearly 88 mW/cm2, although a high fuel cell operating temperature of 900°C was used. Furthermore, when the operating temperature was reduced by 200°C, the power density was found to decrease significantly by nearly 50 mW/cm2. Hence, both operating temperatures and electrolyte thicknesses play a vital role in determining the performance of direct ammonia SOFC-O. At high temperatures, the rate of dissociation of ammonia molecules increases. Thus, as the number of ammonia molecules dissociating and forming hydrogen molecules increases, the electrochemical interaction at the anode becomes more favorable owing to higher number of reactive molecules that can participate in the electrochemical reactions providing using power outputs. Moreover, platinum has also been investigated as the anodic material [54]. The study utilized a platinum-based anode along with the BCG electrolyte. Also, the cathodic material was composed of silver entailing material. However, the power density results were not substantially better as compared to the nickel-based anode and lanthanum-strontium-based cathode containing fuel cell. When the fuel cell temperature was set at 800°C, the power output density was observed to be 50 mW/cm2 when assessed at the peak value. Furthermore, when the operating temperature was increased by 200°C, the power output density was found to rise by a value of nearly 75 mW/cm2.

The different types of direct ammonia-fueled SOFC-O developed and investigated have been summarized in Table 4.1. The type of electrolytes utilized and their corresponding thickness have also been listed as well as the type of anodic and cathodic materials employed. In addition, the performance of the developed fuel cell is described in terms of open-circuit voltage as well as maximum power density.

Table 4.1. Direct ammonia-fueled oxygen anion conducting solid oxide fuel cells.

Peak power density (mW/cm2) Operating temperature (°C) OCV (V) Electrolyte thickness (μm) Electrolyte Electrodes Source
65 500 0.9 50 SDC Ni-SDC (anode)
SSC-SDC (cathode)
[47]
168 600 0.88
250 700 0.83
167 550 0.795 10 SDC NiO (anode)
BSCF (cathode)
[48]
434 600 0.771
1190 650 0.768
60 800 1.22 400 YSZ NiO-YSZ (anode)
Ag (cathode)
[52]
202 800 1.06 15 YSZ Ni-YSZ (anode)
YSZ-LSM (cathode)
[50]
467 650 0.79 24 SDC NiO-SDC (anode)
SSC-SDC (cathode)
[49]
65 800 1.02 200 YSZ Ni-YSZ (anode)
LSM (cathode)
[53]
88 900 0.99    

 

These type of electrolytes as well as electrode materials have also been extensively investigated for usage with hydrogen fuel. However, as discussed earlier, their application with ammonia fuel opens a new range of possibilities to utilize direct ammonia fuel electrochemically to convert its chemical energy into useful electrical energy. These type of fuel cells, however, necessitate high operating temperatures of nearly 500–1000°C. To achieve satisfactory performances, the operating temperatures in the upper range need to be utilized as temperatures in the lower range of about 500°C do not provide sufficient power outputs. However, in case of exothermic reactions, it is generally expected that the reactor in which the electrochemical reactions take place will entail the heat generated and gradually the external source of heat input can be eliminated. Nevertheless, in case of ammonia-fueled SOFC-O, further investigation is needed to analyze the amount of heat generation per unit time and the corresponding temperature increase and control. For instance, initially SOFC-O can be provided external heat to maintain the high temperatures required. However, as the fuel cell operation is proceeded and ammonia fuel is input, the increase in temperatures should be recorded with time. Correspondingly, the external heat input can be reduced in steps to achieve a stable operating temperature as required by the cell.

Integrated ammonia fuel cell systems

Ibrahim Dincer, Osamah Siddiqui, in Ammonia Fuel Cells, 2020

6.7 Closing remarks

In this chapter, renewable energy-based integrated systems with DAFCs, which have been developed in the recent past are presented. These systems include the opportunity to use the electrochemical interactions of ammonia molecules to produce several useful outputs through system integration. The hybrid DAFC and TES system is firstly presented, which includes the usage of a molten alkaline electrolyte to generate clean power through electrochemical interactions of ammonia molecules as well as stored thermal energy for later usage. The system entails discharging of both electrical as well as thermal energy during the discharging phase. Further, solar- and wind-based integrated energy systems are presented that incorporate the usage of AFCs to produce clean electrical, stored thermal energy as well as electrical energy. Solar thermal power plants entailing excess solar energy are integrated with the hybrid system and their dynamic performances are investigated considering the changes in the solar intensities throughout the year. Also, integrated solar and wind-based energy systems are discussed where the excess energy from both plants is employed for synthesizing ammonia that is used to generate electrical power through DAFCs when there are low wind velocities or solar intensities. The performance of each system is assessed through energy and exergy efficiencies where the total useful energetic and exergetic output is determined as a ratio of the total energetic and exergetic input.

NH3 Oxidation on Well-Defined Surfaces and Proxies of the Same

B. Tam, ... D. Guay, in Encyclopedia of Interfacial Chemistry, 2018
 

Introduction

The electrooxidation of ammonia has come to the forefront of modern electrochemistry. This toxic gas and significant environmental pollutant has also been touted for its potential use in energy storage as a hydrogen sink1–3 and in energy production through direct ammonia fuel cells.4–6 The electrooxidation of ammonia is also of the utmost importance in NH3 sensors7,8 and decontamination of wastewater.9–11 Accordingly, advancing the state of knowledge for ammonia oxidation remains vital. Since ammonia oxidation occurs with much lower activity in acidic media,12 following discussion will exclusively focus on examples in alkaline media. Despite the fact that NH3 dehydrogenation to N2 may seem straightforward, several reactive intermediates exist with many reaction pathways that cause the so-called “Nitrogen Cycle” to be more nuanced.13
The most frequently cited mechanism for NH3 electrooxidation on Pt electrodes was initially suggested by Gerischer and Mauerer in 1970.14 In this mechanism, Pt dehydrogenates adsorbed NH3 to form reactive intermediates NHx (0 ≤ x ≤ 2). For x = 1 or 2, these intermediates may then combine amongst themselves (or with NH3 in the case of x = 1) to form N2Hy (2 ≤ y ≤ 4). This species is then rapidly oxidized by OH− to form adsorbed N2 (especially so in the case of hydrazine oxidation15), which desorbs readily to free up the surface. For x = 0, adsorbed N or Nad acts as a poison on the reaction as it is strongly adsorbed on the Pt surface and its accumulation reduces the number of reaction sites over time. This proposed mechanism has since been reinforced by numerous studies utilizing in situ techniques such as cyclic voltammetry (CV), differential electrochemical mass spectrometry (DEMS),16 surface-enhanced Raman spectroscopy (SERS), and rotating ring-disk electrode (RRDE) studies as noted in thorough reviews by Rosca et al.,13 Bunce and Bejan,17 and Zhong et al.18
Pt metal and Ir, to a lesser extent, are the most promising catalysts for ammonia electrooxidation.16,19 Pt metal is favored as the catalyst because N2 forms at low potentials with high current densities and the main poisoning by-product, Nad, forms at higher oxidative potentials than for other metal catalysts. As a highly surface-sensitive reaction, numerous studies have demonstrated the superior activity of Pt(100) orientated terrace surfaces over the other basal crystal planes Pt(111) and Pt(110).20,21 Pt(100) surfaces were shown to be the most stabilizing towards the NH2 adsorbed species, instead of NHad and Nad, which were found to have low reactivity once formed.21 Herein, we discuss various methods for synthesizing wide Pt(100) terraces for ammonia oxidation, starting with single crystals and then moving on to epitaxial thin films, nanoparticles, and electrodeposited Pt high surface area films. Functionality may also be added to these films, in order to lower the onset potential of the reaction, by addition of adatoms to form bifunctional catalysts with sustainable activity towards ammonia oxidation.
 

Energy Materials
Ibrahim Dincer, Yusuf Bicer, in Comprehensive Energy Systems, 2018
2.1.1.3 Ammonia Utilization
The ability to use one fuel in all types of combustion engines, gas turbines, burners, and directly in fuel cells is a tremendous advantage. Storage and delivery infrastructure would be significantly reduced if ammonia is employed rather than hydrogen. NH3 is one of a very short list of fuels that can be used in nearly every type of engine and gas burner with only minor modifications. Gas burners can be equipped with in-line partial reformers to split approximately 5% of the NH3 into hydrogen. This mixture produces a robust, unpolluted burning open flame. One pipeline to a home could provide NH3 to furnaces/boilers, fuel cells, stationary generators and even vehicles. Due to the very minor enthalpy of reforming exhibited by NH3, it can easily be reformed to hydrogen for any application that would require hydrogen. Relatively minor modifications allow efficient use of ammonia as a fuel in diesel engines; high compression ratio spark ignition engines can produce astounding efficiencies of over 50% using NH3 fuel; direct ammonia fuel cells promise to be low-cost, robust, and very efficient; NH3 is also a very suitable fuel for use in solid oxide fuel cell (SOFC) and gas turbines. These medium-temperature (approximately 400°C) fuel cells promise to be low-cost, highly efficient, and very robust [39].
 

The global ammonia demand is forecasted to grow at an average annual rate of approximately 3% over the next 5 years. The historical growth rate was 1%. Therefore, currently, it is 2% above. The global ammonia consumption amounts are shown in Fig. 6. Solid agricultural materials are expected to drive this growth as fertilizer uses account for approximately 80% of global ammonia demand [42]. The global ammonia exports and imports based on the selected years are illustrated in Fig. 7. The United States and Asia have quite close import rates whereas Western Europe’s imports are almost half of Asia. In recent years, the export of ammonia from Africa and Middle East increases gradually. The United States is recognized as the largest ammonia importer and typically accounts for approximately 35–40% of world trade. Europe, a higher-cost producer, accounts for roughly 25% of commerce. The majority of growth in imports is expected in Asian countries, for industrial uses and the production of fertilizer products.

 

 

Fig. 6. World ammonia consumption and distribution.

Data from PotashCorp Integrated Annual Report. Annual integrated report. Available From: http://www.potashcorp.com/irc/nitrogen; 2015 [accessed 07.01.17].

Fig. 7. World ammonia trade shares.

Data from PotashCorp Integrated Annual Report. Annual integrated report. Available From: http://www.potashcorp.com/irc/nitrogen; 2015 [accessed 07.01.17].

The physical properties of ammonia require high-pressure containers, making it a little costly and difficult to transport. Most of the ammonia is consumed close to where it is produced as illustated in Fig. 8. The domestic sales represent approximately 88% of world ammonia trade. Asia is the main ammonia trading country more than sum of other continents. Almost 53% of ammonia is currently used as fertilizer in the United States as shown in Fig. 9. The direct applications constitute only quarter of whole usage. However, when the world ammonia usage is considered, direct applications represent only 4% of overall ammonia consumption as illustrated in Fig. 10. The lack of ammonia using devices and equipment leads indirect applications.

Fig. 8. Domestic- and export-based world ammonia production profile.

Data from PotashCorp Integrated Annual Report. Annual integrated report. Available From: http://www.potashcorp.com/irc/nitrogen; 2015 [accessed 07.01.17].

Fig. 9. Ammonia consumption in the United States for industrial and fertilizer purposes.

Data from PotashCorp Integrated Annual Report. Annual integrated report. Available From: http://www.potashcorp.com/irc/nitrogen; 2015 [accessed 07.01.17].

Fig. 10. World ammonia usage, average of 2010–2013.

Data from PotashCorp Integrated Annual Report. Annual integrated report. Available From: http://www.potashcorp.com/irc/nitrogen; 2015 [accessed 07.01.17].

Utilization of ammonia in household applications is also possible in various ways. In an ammonia economy, the readiness of a pipeline to the residential area could source ammonia to fuel cells, stationary generators, furnaces/boilers, and even vehicles which will bring a non-centralized power production and allow smart grid applications [39]. Decentralized power generation and utilization is one of the solutions for transmission lines. Ammonia can play a crucial role in this process since it has multiple usage options [43].

It is emphasized that the physical characteristics of ammonia are close to propane. The capability to convert a liquid at adequate pressure permits ammonia to store more hydrogen per unit volume than compressed hydrogen/cryogenic liquid hydrogen. Besides having significant advantages in storing and transporting hydrogen, ammonia may also be burned directly in ICE. Compared to gasoline vehicles, ammonia-fueled vehicles do not produce direct CO2 emission during operation. However, it is important to determine not only direct emissions associated with vehicle operation but also total energy cycle emissions related to fueling the vehicles. Furthermore, ammonia can be produced at locations where oil and natural gas extraction wells are located. In this way, generated CO2 can be reinjected into the ground for sequestration or can be reacted with ammonia for urea production. Ammonia can then be easily transferred through pipelines, railway cars, and ships by delivering to consumption area where it may be utilized as a source of hydrogen, chemical substance, and fertilizer for agriculture, fuel for transportation and power generation sector, working fluid or refrigerant. Ammonia can be utilized in many transportation applications as shown in Fig. 11.

 

Fig. 11. Direct ammonia utilization pathways for transportation sector.

The following list summarizes some vehicle powering options and potential applications of ammonia:

Spark ignited ICE,

Diesel ICE with H2 or diesel “spike”,

Combustion turbines,

Gasoline or ethanol mixture ICEs,

Transformed biogas generators,

Direct ammonia fuel cells.

For power generation systems, where the storing space is readily accessible, the energy density is not the responsible aspect for the fuel choice, as the cost per MJ and emission stages are characteristically the critical factors. With the new energy efficient systems of making ammonia on the cost per MJ basis, ammonia manufactured via renewable energy resources would be competitive with the fossil-based fuels. The toxicity issue is not also as dangerous for power generation methods since the fuel will be controlled by professionals following well-established handling processes.

2.1.1.3.1 Ammonia in Heating, Ventilation and Air Conditioning applications
Ammonia has been recognized and employed as a leading refrigerant in the industrialized regions due to its outstanding thermal features, zero ozone depletion and zero global warming potential (GWP). Ammonia has the maximum refrigerating outcome per unit mass compared to all the refrigerants being used counting the halocarbons. The notable benefits of ammonia over R-134a could be: inferior overall operational costs of ammonia systems, the flexibility in meeting complex and several refrigeration needs, and inferior initial costs for several applications [44]. Ammonia is obtainable almost everywhere and is the lowest cost of all the regularly used refrigerants. Ammonia has superior heat transfer features than most of the chemical refrigerants and consequently allow for the use of equipment with a smaller heat transfer area. Thus plant building costs will be lower. Furthermore, as these features also benefit the thermodynamic efficiency in the system, it also diminishes the operational costs of the system. In many countries, the cost of ammonia per mass is significantly inferior to the cost of HFCs. This kind of advantage is even increased by the fact that ammonia has a lower density in the liquid phase. Contemporary ammonia systems are entirely closed-loop systems with completely integrated controls, which adjust the pressures all over the system. Additionally, every refrigeration system is regulated by codes, which are effective, mature, and continuously updated and revised, to have safety relief valves to protect the system and its pressure vessels from over-pressurization and possible failure.

For a refrigerant to be considered a long-term option, it is advised to meet three criteria:

•Safe,
•Environmentally friendly,
•Good thermodynamic performance.

Numerous non-halogen materials, containing ammonia, carbon dioxide, and hydrocarbons, work as refrigerants. All of these materials can be refrigerants for the right use if the system can be planned to meet the main choice criteria. Component and equipment manufacturers continue to research how these refrigerants perform in systems. Ammonia (NH3) has constantly been a leading refrigerant in the industrial segment. It is classified as a B2 refrigerant by ASHRAE 34-2013 (Designation and Safety Classification of Refrigerants) for toxicity and flammability, and therefore governed by strict regulations and codes.

Ammonia is used as refrigerant commonly in the refrigeration structures of food industry like dairies, ice creams plants, frozen food production plants, cold storage warehouses, processors of fish, poultry and meat, and a number of other uses. Though the specific volume of ammonia is great, the compressor displacement essential per ton of refrigeration is fairly minor, because small compressor is desired per ton of the cooling capacity. This saves lots of power in the long run.

For the typical conditions around −15°C in the evaporator, the condenser and the evaporator pressures are about 2.37 and 11.67 bar, respectively. Since the pressures are not very high, lightweight substances can be used for the building of the equipment. The pressure in the evaporator is quite high, so it is not necessary to expand the gas to very low pressure. This also empowers high suction pressure for the compressor and lower compression ratio. The release temperature of the ammonia refrigerant from the compressor is high, hence water cooling of the cylinder heads and the cylinders of the compressor is vital. If high discharge pressure is necessary, it is desirable to use the multi-cylinder compressors instead of the single cylinder compressor to evade overheating of the compressor.

Recently, alternative ammonia chilled water systems are also developed. One of these examples is the elimination of compressor. Although there are some chilled water systems in residential applications, they are mostly employed in commercial air conditioning systems.

A basic schematic of heating, ventilation and air conditioning (HVAC) systems is illustrated in Fig. 12. Ammonia can be used as a refrigerant in the cycle of HVAC systems. Additionally, for stand-alone applications, the power required for a compressor of HVAC system can be produced by ammonia-based power generation units so called ammonia generators as shown in Fig. 12.

Fig. 12. Ammonia-based heating, ventilation and air conditioning (HVAC) system schematic.

The compressor sucks the dry gas (from the evaporator and flash gas) from the separator at evaporating temperature, compresses it to condensing temperature and feeds the superheated discharge gas to the condenser. The condenser liquefies the refrigerant while dissipating the heat from the refrigerant gas to the cooling media. From the condenser, the liquid refrigerant is fed to the expansion device at condensing pressure and close to the condensing temperature. In the expansion device, the ammonia is expanded to evaporating temperature and then fed to the separator. In the separator, liquid and flash gasses are separated. The liquid refrigerant, at evaporating temperature and pressure, is sucked by the pump and delivered to the evaporator. In the evaporator, the heat exchange takes place. A mix of gas and liquid is fed back to the separator, where the liquid is separated from the gas, and the compressor can suck dry gas.

2.1.1.3.2 Ammonia as both fuel and refrigerant
Ammonia has outstanding potentials as a refrigerant and as a fuel. It is also worth to examine the option to cool the engine with ammonia that can act as a refrigerant while it is heated to the temperature at which it is fed to the power producer (ICE or fuel cell). Optionally, the cooling outcome of ammonia, i.e., its high latent heat of evaporation, may be used to harvest some air conditioning onboard. The comparison of volumetric energy densities and specific energy densities of numerous fuels is illustrated in Fig. 13.

Fig. 13. Comparison of volumetric energy densities and specific energy densities of various fuels and ammonia.

Modified from Zamfirescu C, Dincer I. Ammonia as a green fuel and hydrogen source for vehicular applications. Fuel Process Technol 2009;90:729–37.
Numerous automakers have industrialized the prototypes of hydrogen-fueled cars in recent years. Here, for examination purposes, a Ford Focus H2ICE prototype is selected [3]. In Table 4, it is listed the performance parameters of the real prototype and some calculation results for the similar prototype as converted to NH3 fuel. In calculation it has been assumed that the price of ammonia is $ 0.23 kg−1 and the power-train performance is characterized by 1.19 MJ km−1 shaft power where it is founded on specified 50% efficiency, 710 MJ stored in the full tank and 298 km driving range [3]. The effectiveness of the ammonia engine has been taken the similar as the hydrogen engine. Actually, ammonia can be dissociated onboard at no extra cost (only using the heat rejected by the ICE) and the engine fueled with pure hydrogen [3].

Table 4. Conversion properties of hydrogen-fueled ICE Ford Focus to run on NH3 fuel

Property Unit H2 NH3
Volume of storage tank Liter 217 76
Pressure of storage Bar 345 10
On-board energy MJ 710 1025
Cost of full tank $ 18.87 10.57
Range of drive km 298 430
Cost of drive $ 100 km−1 6.34 2.42
Compactness of tank L 100 km−1 73 18

 

Source: Reproduced from Zamfirescu C, Dincer I. Ammonia as a green fuel and hydrogen source for vehicular applications. Fuel Process Technol 2009;90:729–37.

2.1.1.3.2.1 Thermo-catalytic decomposition of ammonia

Ammonia can be decomposed thermo-catalytically to generate hydrogen according to the following endothermic reaction [40]:

(1)23NH3+30.1kJmol1H2H2+13N2

Here, the required enthalpy signifies 10.6% of HHV or 12.5% of the lower heating value (LHV) of the generated hydrogen. The ammonia decomposition reaction does not need catalysis to be performed at high temperatures for example over 1000K; though, at inferior temperatures, the reaction rate is too slow for practical applications such as hydrogen generation for energy conversion. At 400°C, the equilibrium conversion of NH3 is very high at 99.1% [45] and at about 430°C, almost all ammonia is converted to hydrogen at equilibrium, below atmospheric pressure circumstances [11]. There is a big array of catalysts appropriate to ammonia decomposition (e.g., Fe, Ni, Pt, Ir, Pd, and Rh), nonetheless ruthenium (Ru) seems to be the finest one when reinforced with carbon nanotubes, making hydrogen at additional than 60 kW equal power per kilogram of catalyst [45]. Over ruthenium catalysts, at temperatures lower than about 300°C, recombination of nitrogen atoms is rate limiting, while at temperatures higher than 550°C, the cleavage of ammonia’s N–H bond is rate limiting. Though, the activation energy is greater at low temperature (180 kJ mol−1) and inferior at higher temperatures (21 kJ mol−1). The finest temperature range for ammonia decomposition over ruthenium catalysts may be 350–525°C, which proposes that flue gases from hydrogen ICEs, other hot exhausts from burning equipment, or electrochemical power conversion in high-temperature fuel cells can be used to drive ammonia decomposition [40].

 

2.1.1.3.3 Ammonia and urea
The mission of finding the optimal hydrogen carrier is not easy as it includes multi-criteria decision making and attention of numerous practical and financial characteristics of safety, energy density and cost of processing or recycling. This has led to the inspection of a miscellaneous spectrum of storing resources such as metal hydrides, metal-organic materials, and amide systems [46]. In spite of wide research and improvement determinations, these equipment and composites have main disadvantages revolving around the rate of hydrogen desorption, cyclability, and high cost [47,48].

With this respect, ammonia has been regarded as an excellent hydrogen carrier for its several favorable attributes as shown in Table 5. Large quantities of ammonia are used worldwide for agricultural purposes. The infrastructure and technology of ammonia production are also well established with existing industrial plants around the world to support the increasing demand for fertilizers [9]. Natural gas is the main feedstock for the synthesis of ammonia which uses the steam reforming method. So from a life-cycle perspective, the production of 1 t of ammonia emits about 1.5 metric tons of carbon dioxide most of which can be easily recovered for use in downstream processes such as the manufacture of urea or other derivatives [49]. This figure excludes the potential amount of carbon dioxide emitted if carbon-based fuel is used to provide the energy required to drive the process of ammonia production.

Table 5. Energy density of different energy carriers (based on LHV value)


 
Energy carrier Density (kg m−3) Gravimetric density (%H2) Volumetric density (kg H2 L−1) Energy density (MJ L−1)
Gaseous H2 (298K, 10 MPa) 7.68 100 0.0077 0.92
Liquid H2 (30K, 10 MPa) 72.58 100 0.0726 8.71
Liquid NH3 (298K, 1 MPa) 603 17.76 0.1071 12.85
Aqueous urea (76.92%wt – STP) 1200 7.74 0.0930 11.16

 

Sources: Reproduced from Ma Q, Ma J, Zhou S, et al. A high-performance ammonia-fueled SOFC based on a YSZ thin-film electrolyte. J Power Sources 2007;164 86–9 and Egan EP, Luff BB. Heat of solution, heat capacity, and density of aqueous urea solutions at 25°C. J Chem Eng Data 1966;11:192–4.

On the other hand, ammonia is corrosive, toxic, and life-threatening when released at high concentrations [50]. To lessen these risks, some attention has been focused toward steadying the ammonia by merging it in metal ammine complexes or ammonia-borane systems. This permits for the transportation and long-term storage of fuel in solid state or liquid form and hydrogen can be released on demand [30]. However, such systems are also burdened with disadvantages like to those discussed earlier. Alternatively, urea is a nontoxic chemical which can be found in natural systems as well as human and animal waste (urine). On average, the concentration of urea in human urine is 9.3–23.3 g L−1 [51]. Pure urea is formed as white, odorless prills, or granules when artificially synthesized. Owing to its stable nature, it can be easily and safely handled, transported and stored at room temperature. Also, urea is the most widely used solid fertilizer worldwide. In 2009, the global production of urea reached 146 million tons, and it is anticipated to increase to 210 million tons by 2013 due to increasing global demand. This major increase is, due to the growth of the nonagricultural use of urea in emission control (DeNOx) systems for industrial and automotive applications [52]. As stated earlier, the process of ammonia production normally supplies the feedstock of ammonia and carbon dioxide for the synthesis of urea. Therefore, greenhouse gas is released only when fossil fuel is utilized to provide the required energy for this process.

Introduction
Ibrahim Dincer, Haris Ishaq, in Renewable Hydrogen Production, 2022

1.5.5 Ammonia Fuel Cells
The working principle of an ammonia fuel cell is similar to the hydrogen fuel cell involving electrode reactions in addition to membrane electrolytes. Additionally, hydrogen can be mixed with ammonia and fed to the fuel cell that improves the experimental performance and efficiencies of the ammonia fuel cell. Nevertheless, alkaline electrolyte-based ammonia fuel cell involves some differences in comparison with hydrogen-fueled PEM fuel cell. Fig. 1.23 displays a general schematic of the alkaline electrolyte-based direct ammonia fuel cell (DAFC) displaying the anodic and cathodic reactants and products.

Indirect hydrogen storage in metal ammines
T VEGGE, ... C.H. CHRISTENSEN, in Solid-State Hydrogen Storage, 2008

Bridging the temperature gap with proton-conducting ceramics: Direct ammonia fuel cells
The huge temperature gap between the SOFC (above 600 °C) and the PEM/AFC (below 200 °C) can be bridged by a fuel cell using proton-conducting ceramics (PCC) as the membrane material. Using proper impregnation of the anode with a platinum-free ammonia decomposition catalyst, the cell can operate as a direct ammonia fuel cell (DAFC) at 350–450 °C (Ganley, 2006). Internal ammonia decomposition does not face the typical equilibrium limitation as hydrogen is transported through the membrane as protons. Combined with safe ammonia storage, the DAFC could have a great impact on the future scenario for automotive applications. It is based on an inexpensive base-fuel and storage material, low-cost catalyst for the fuel cell, suitable operating temperature (below 450 °C) and efficient heat integration. This is suitable for use with almost all interesting versions of the metal ammines, and the storage density is as high as that of liquid ammonia at close to 120 kg H2/m3 with a mass density above 9 wt%.

Contrary to the SOFC, the fuel is not ‘diluted’ in the DAFC anode by water, because water is formed on the cathode. This simplifies water management and balance-of-plant, and the moderate operating temperature is better for fast start-up and shut-down while allowing for a wider compatibility of construction materials in general. At present, the DAFC fuel cell is much less mature than the PEM or the SOFC, and more research and development needs to be done in this field.

 

Conclusions and future directions
Ibrahim Dincer, Osamah Siddiqui, in Ammonia Fuel Cells, 2020

8.3 Ammonia fuel cells
Ammonia fuel cells entail a vital position in the area of carbon-free energy where the usage of ammonia provides several favorable advantages that can solve the current challenges faced by hydrogen fuel cells. Several challenges are also faced by ammonia fuel cells currently that need to be addressed for further development. The primary challenge comprises the scarcity of high compatibility electrochemical catalysts. Platinum black catalyst, which is the most commonly used catalyst in other types of fuel cells, entails high adsorption energy for nitrogen atoms leading to catalyst poisoning during the operation of an ammonia fuel cell. This has been identified as the primary reason for attaining comparatively lower output voltages and power densities than the expected theoretical values. Thus, more ammonia-compatible catalysts need to be developed that can enhance the performance of direct ammonia fuel cells. Such catalysts comprise iron-based composites or alloys that can allow both sufficient electrochemical oxidation of ammonia and lower poisoning of catalysts. Several types of catalysts have been introduced in the recent past to enhance the output voltages of direct ammonia fuel cells. However, fuel cell performances close to the theoretical performance in terms of the open-circuit voltage, peak power density, and short-circuit current density have not yet been attained. Thus, efforts should be directed in this area where both high open-circuit voltage and high peak power densities should be attained with low-temperature direct ammonia fuel cells.

The performance of ammonia-fed solid oxide fuel cells has been comparable to that of hydrogen-fueled cells. This is primarily attributable to the utilization of high operating temperatures that dissociate ammonia before the electrochemical reactions. Nevertheless, given the considerably lower storage costs of ammonia fuel as compared to hydrogen, ammonia can act as an environmentally benign fuel for solid oxide fuel cells. The open-circuit voltages as well peak power densities were also found to be much higher than direct ammonia fuel cells operated at ambient conditions. However, the longevity of these cells with ammonia fuel needs to be further investigated. Some studies have reported insufficient lifetimes of ammonia-fueled solid oxide cells where the performance deterioration with time was observed to be considerable. This was attributed to cell poisoning caused by nitrogen oxide molecules. Methods to overcome these issues need to be developed where ammonia-fueled solid oxide fuel cells can attain longer lifetimes comparable to hydrogen-fueled cells.

 

Fuel Cells and Hydrogen Technology
Yang Li, ... Shangfeng Du, in Comprehensive Renewable Energy (Second Edition), 2022

4.15.2.4 Direct ammonia fuel cells (DAFC)
Ammonia is unstable at high temperature and decomposes into nitrogen and hydrogen at above 200 °C.
 

2NH3N2+3H2

This unique property allows ammonia to be used as the source of hydrogen, and have received attention in the early studies on fuel cells. With the development of the fuel cell membrane, the successful fabrication of alkaline exchange membrane (AEM) solved the problem of questionable compatibility with acidic PEM and ammonia, allowing ammonia as a direct fuel in fuel cells without external reactor. The cathode, anode and overall reaction of the DAFC are described in Table 1.

The basic components of a DAFC are shown in Fig. 7. Compared with typical liquid fuel fuel cells mentioned above, an AEM is employed in the heart of a DAFC instead of the PEM.

Fig. 7. Schematic diagram of a DAFC.

As other liquid fuel fuel cells discussed above, a fundamental understanding of the reaction mechanism is essential for designing the DAFC. However, the mechanism of NH3 electron-oxidation is not well-understood, and the reaction is slow on the Pt-based catalyst. The most accepted mechanism of the ammonia oxidation was proposed by Gerischer and Mauserer in 1970 (Gerischer and Mauerer, 1970). Ammonia undergoes an oxidation reaction to form N2 through several intermediates, and the proposed elementary steps are outlined below (Herron et al., 2015):

where * indicates free surface sites or adsorbed intermediates. Experimental electrochemical researches provided us with deeper insights into these reaction mechanisms. Using CV and differential electrochemical mass spectrometry (DEMS), Pt catalyst surface was found to be highly covered with the adsorbates during the selective oxidation of ammonia to N2 at a potential where platinum was free of oxides (Gootzen et al., 1998). These two techniques were applied by De Vooys and co-workers, in order to investigate the ammonia oxidation and intermediates on various polycrystalline catalyst surfaces, including Pt, Pd, Rh, Ru, Ir, Cu, Ag and Au (de Vooys et al., 2001). These metals were classified according to their catalytic activities toward NH3 oxidation into three groups. Group 1 was the coinage metal (Cu, Ag, Au), and they were inactive for N2 formation; Group 2 included Pd, Rh and Ru. These metals were active for NH3 oxidation but showing poor performance; The last group included Pt and Ir. De Vooys and co-workers concluded there were only two catalysts that combined the good capability to dehydrogenate ammonia with a relatively low affinity for adsorbing nitrogen atoms. Like other liquid fuel fuel cells mentioned above, alloying is also the most important strategy to improve their catalytic activity, such as PtIr (Assumpção et al., 2014), PtRu (Vidal-Iglesias et al., 2007), PtRh (Assumpção et al., 2015). These Pt-based alloys all demonstrated significant improvement in power density over pure Pt in direct ammonia fuel cells.

Exergy analyses of fuel cell systems
Ibrahim Dincer, Marc A. Rosen, in Exergy (Third Edition), 2021

18.6.1 System description
The ammonia-based cogeneration system considered here is shown in Fig. 18.21. The product outputs are electricity and cooling. The input ammonia (state 1 in Fig. 18.21) has a pressure of 870 kPa and the temperature is 20°C. The inlet fuel enters the ammonia fuel cell (FC) and the ammonia electrolysis cell (AEC). Ammonia is dissociated in the AEC to hydrogen and nitrogen. The hydrogen is conveyed to the internal combustion engine (ICE). Hydrogen and ammonia are fed to the ICE in a molar ratio of 10:1. Ammonia at state 25 is input to the FC, where electricity is generated. The FC system is comprised of a direct ammonia fuel cell (DAFC) based on anion exchange membrane technology. The ammonia is also utilized for cooling. The unreacted fuel exits the FC at state 13 and is mixed with an ammonia-water solution. The warmer stream in the heat exchanger is the weak solution in terms of ammonia content. The exhaust gases from the ICE supply heat to the desorber, separating the ammonia-water mixture. The separated ammonia exits the desorber at state 7 and enters the regenerator (REG), where moisture is removed. The ammonia then enters the condenser at state 9, where its temperature is reduced by heat removal. The throttle valve ammonia pressure is lowered significantly, from 1555.8 to 244.9 kPa at state 11, reducing the temperature of the ammonia. The ammonia receives heat in the evaporator, simultaneously providing cooling. On exiting the evaporator, the ammonia at state 12 enters the ICE. The ICE exhaust gas at state 5 supplies heat to the desorber. On exiting the desorber at state 6, the exhaust gas supplies heat to the steam Rankine cycle.

 

Fig. 18.21. Ammonia fuel cell integrated with an internal combustion engine.

 

 

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